Challenge
Insertion of a solid, screw machined pin into a fragile ceramic
component causes cracking and significant rework of assembled
components.
Solution
Create a compliant area in the pin so that you have some spring
and more forgiving tolerances to work with both the screw machine
and the ceramic products.
Simple automation and attention to detail in tool cutting clearance
and maintenance resulted in success. No expensive rework of assembled
boards. No loss of expensive screw machine parts or other components.
When we consider the real cost of getting our products out
the door, modest investments in improvement often pay big dividends.
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